This article describes the benefits of electric conversion, applicable machinery, and key OEM lithium battery solutions to ensure a smooth implementation.
As a specialist in providing lithium battery OEM solutions, we work with engineering companies to provide electrical conversion solutions for diesel conversion projects, enabling diesel-powered construction equipment, excavators, and port cranes to run on electricity, reducing fuel costs for machinery.
This article focuses on the following aspects:
- Advantages of electric conversion of diesel-powered equipment
- Key lithium battery solutions for diesel conversion
Advantages of electric conversion of diesel-powered equipment
Lower maintenance costs
Reducing maintenance costs is one of the most essential advantages of converting a diesel-powered unit to an electric drive. Diesel engines have various wearing parts that require regular maintenance, including oil changes, filter replacements, and engine tuning. In contrast, electric motors have fewer wearing parts and wear less, so maintenance requirements are lower.
Improved energy efficiency and reduced emissions
Electric motors are naturally much more reliable than diesel engines. While a regular diesel engine only works at 30-35% efficiency, an electric motor can achieve 85-90%. This increase in power efficiency means that electrical equipment can do the same job with less power, reducing operating costs.
Sustainability
The conversion of diesel-powered appliances to electricity aligns with international sustainability goals. Switching to electricity reduces dependency on fossil fuels, which are finite resources and a significant contributor to greenhouse gas emissions. By integrating OEM lithium battery services directly into these conversions, we can further enhance the appliances’ sustainability. Lithium batteries are known for their high energy density, long cycle life, and recyclability, making them ideal for sustainable electricity storage.
| Advantage | Diesel | Electric |
| Upkeep Costs | High | Reduced |
| Energy Efficiency | 30-35% | 85-90% |
| Emissions | High | Absolutely no |
| Sustainability | Reduced | High |
Lithium battery solutions for diesel conversion
When considering the electrification of diesel vehicles, selecting the right OEM lithium battery solution is critical to ensuring optimal performance and reliability. Here, we will introduce the various OEM lithium battery innovations, their benefits, and the essential factors to consider when incorporating them.
Lithium batteries types
A variety of lithium battery types are commonly used in the electrification of diesel vehicles, each with their own unique benefits:
| Battery Type | Power Density (Wh/kg) | Cycle Life | Applications |
| Lithium Iron Phosphate (LiFePO4) | 90-160 | 2000-5000 cycles | Product handlers, agricultural vehicles |
| Lithium Nickel Manganese Cobalt Oxide (NMC) | 150-220 | 1000-2000 cycles | Excavators, loaders |
| Lithium Titanate (LTO) | 70-80 | 5000-10000 cycles | Cranes, industrial vehicles |
Advantages of lithium batteries
Lithium batteries offer the following advantages over traditional lead-acid batteries and other energy storage space solutions.
- Higher energy density: OEM lithium batteries have a better energy storage capacity, which means longer operating times at a comparable cost.
- Longer cycle life: These batteries can withstand more charge and discharge cycles, reducing replacement frequency and ongoing costs.
- Faster charging: Lithium batteries charge faster, which reduces downtime and improves overall productivity.
- Lighter weight: Lithium batteries are lighter, which can improve the efficiency and mobility of retrofitted machinery.
Conclusion
Using lithium battery services to transition from diesel-driven machines to electric systems helps business owners or diesel conversion projects and provides electrical conversion companies with experience in the battery industry, thereby improving power efficiency, reducing exhaust emissions, lowering maintenance costs, and being sustainable.
